High rack storage station with 20 storage cells
High rack storage area with 4 levels each containing 5 storage cells. A suction lifter picks up the workpieces from pallets arriving on a conveyor belt and deposits them via its freely positionable three-axis into the required storage cell.
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20 Storage cells
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2 x Linear guide motors
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2 x Power chain
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Z-axis with 24 V geared motor, 5 position sensors, 2 end-limit shut-off switches,
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X- axis with 24 V geared motor, incremental encoder with optical sensor, reference point sensor, end-limit shut-off switches
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Y-axis with 2-way pneumatic cylinder and two suction lifters, 2 end-limit sensors, 2 for forced shut-off at end limit
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Vacuum generator with vacuum sensor
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2-way valve block
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4/2-way valve
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3/2-way valve
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3/2-way manual stop valve
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2 x motor control units with direction reversal
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Emergency shutdown switch
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1 x 25-pin SUB-D connector
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PLC requirements: 11 x digital inputs, 8 x digital outputs
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Length x width x height: 560 x 480 x 850 mm
To assure functionality and a long working life for pneumatic components and controls, a maintenance unit is required, consisting of: filters, pressure control valve with pressure gauge and lubrication.